PT. MT. UT. RT. Find hidden defects. Critical safety.
Non-Destructive Testing (NDT) services for critical components. Liquid penetrant (PT), magnetic particle (MT), ultrasonic (UT), radiographic (RT/X-ray) testing through certified NDT partners. Aerospace, pressure vessel, defense critical components.
Non destructive testing
Different NDT methods detect different defect types in different materials. Method selection per applicable code (ASME, AWS, NAS, military spec).
NDT method selection.
Visual (VT)
Visual inspection enhanced with magnification and lighting. Detects surface cracks, porosity, dimensional issues. Used as first-line test on all critical components.
Liquid Penetrant (PT)
Dye penetrant draws into surface cracks, developer reveals. Works on any non-porous material. Standard for stainless and aluminum non-magnetic surface inspection.
Magnetic Particle (MT)
Iron particles collect at flux leakage points. Faster than penetrant for ferromagnetic materials. Detects surface and shallow subsurface defects in steel.
Ultrasonic (UT)
Sound wave reflection detects internal voids, cracks, inclusions. Works on most materials. Standard for thick weldments, forgings, plate.
Radiographic (RT)
X-ray or gamma ray imaging shows internal structure. Detects porosity, voids, internal cracks, wall thickness. Standard for pressure vessel welds.
Eddy Current (ET)
Induces eddy currents, detects disturbances from defects. Surface and near-surface flaw detection. Also measures coating thickness.
Phased Array UT
Phased array ultrasonic with multiple element transducers. Better defect detection and sizing than conventional UT. Used for critical aerospace, nuclear, pipeline.
CT scanning
Computed tomography — 3D X-ray imaging. Highest detail internal inspection. Premium cost, used for critical aerospace, medical, electronic.
Acoustic emission
Detects acoustic signatures of crack growth during loading. Used for proof testing, in-service monitoring.
Different NDT methods detect different defect types in different materials. Method selection per applicable code (ASME, AWS, NAS, military spec).
NDT requirements by industry.
Aerospace structural
PT and UT mandatory per AS9100 customer requirements
Pressure vessels
RT or UT required for ASME welds per BPV Code
Nuclear
Multiple methods per ASME Section III nuclear code
Critical fasteners
MT or PT for ferrous, PT for non-ferrous high-strength
Welded assemblies
PT or MT on welds per AWS code
Aerospace forgings
UT on critical aerospace forgings per AMS specs
Castings
RT for porosity detection in critical castings
Pipeline welds
RT or PAUT for pipeline weld inspection
Aerospace fasteners
100% MT or PT on safety-critical fasteners
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PT — questions
How is NDT operator certification verified?
NDT operators certified per ASNT (US) or ISO 9712 (international). Levels: Level I (operates equipment), Level II (interprets results, conducts tests), Level III (procedures, training). Certification documentation per method (PT, MT, UT, RT). Witnessed practical exams. Re-certification every 5 years typical. We require Level II minimum on certified work, Level III for procedure development.
NADCAP NDT?
NADCAP (National Aerospace and Defense Contractors Accreditation Program) NDT audit covers process control for aerospace NDT work. NADCAP-qualified suppliers meet stringent process requirements. Required for Boeing, Airbus, Lockheed primary supply. We partner with NADCAP-qualified NDT facilities for aerospace work.
When does NDT make sense?
NDT required by code or customer specification for: aerospace structural, pressure-containing components, nuclear, safety-critical applications. Optional for general industrial — adds cost without code requirement. For your specific application: check applicable code (ASME, AWS, AS9100, NADCAP), customer specification, regulatory requirements. We can advise based on application.
Documentation provided?
NDT report includes: method used (PT, MT, etc.), procedure used (per code or customer-approved procedure), inspector ID and certification level, equipment used and calibration, accept/reject criteria applied, results (description of any indications, photos, sketches), inspector signature, date. Report retained per applicable code retention requirement (typically 7-25 years).
PT vs MT for cracks?
PT (penetrant): works on any material. Surface only. Slower, more sensitive to small cracks. MT (magnetic particle): only ferrous (steel) materials. Faster than PT. Detects surface and slight subsurface (3-6 mm). For steel parts: MT typically faster. For non-ferrous (aluminum, stainless, titanium): PT required. Code may specify which method — follow code.
X-ray vs ultrasonic for internal?
RT (X-ray): produces image of internal structure. Best for: porosity, voids, dimensional features. Limited orientation sensitivity (cracks oriented along beam show poorly). Slow, expensive, safety controls. UT (ultrasonic): better for cracks, especially perpendicular to surface. Faster, cheaper. Requires skilled operator. For weldments: RT often preferred for porosity and inclusions, UT for cracks. Sometimes both used — complementary.
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