Class-A cosmetic parts that survive the unboxing video.
Anodized aluminum unibody enclosures, magnesium heatsinks, precision hinges, diamond-cut chamfers. Pantone-matched colors, Apple-tier surface quality, turnkey assembly and retail packaging.
Consumer electronics prototyping
One engineer owns the job from quote to dock: DFM review before cutting, inspection through the run, and an inspection report in the box.
What we build for D2C brands.
Unibody enclosures
Single-piece CNC machined housings for premium devices. Diamond-cut chamfers, bead-blasted body, Type II color anodize.
Magnesium heatsinks
Lightweight thermal management. Precision fin arrays at 0.3 mm wall, conformal to battery/CPU layout.
Precision hinges
Laptop hinges, case hinges, friction-damped mechanisms. Hardened and ground for consistent torque.
Cosmetic bezels
Display bezels, camera rings, speaker grilles. Mirror polished, micro-textured, or diamond-cut finishes.
Speaker & audio
Acoustic chamber machining, speaker mount housings, port rings. Tuned for minimum resonance and aesthetic.
Camera modules
Optical-grade lens mount housings, IR filter holders, actuator frames. Burnished or black-anodized interiors.
Smart home devices
Smart speaker, thermostat, doorbell housings. Injection molded PC/ABS with over-molded silicone, SPI-A1 cosmetic grade.
Wearables
Smartwatch cases, fitness tracker bodies, earbud housings. Titanium, ceramic, and medical-grade polymer options.
Charging docks & bases
Premium desktop charging stations, stands, docks. Weighted aluminum with anti-slip silicone bases, magnetic alignment.
Class-A cosmetic parts that survive the un — questions
Can you achieve Apple-tier cosmetic quality on aluminum?
Yes. Our top-tier cosmetic workflow includes: diamond-cut chamfers for the signature polished edge, fine bead blast for the matte body, Type II decorative anodizing in matched colors, and final inspection under controlled lighting. For absolute cosmetic grade, we control every part's surface quality with 100% visual inspection under 5000K daylight.
What cosmetic finishes are available for consumer enclosures?
Anodize Type II in any color via dye (black, silver, gold, rose gold, space grey, blue, red). Hard anodize Type III for extra durability. Bead blast (uniform matte), sand blast (coarser matte), satin, brushed, diamond-cut polished edges. PVD coating in rose gold, chrome, black chrome. Silk screen and pad printing for logos. Laser etching for serial numbers.
Can you do part assembly and final packaging?
Yes. We offer turnkey services including sub-assembly (PCB mounting, thermal pad/paste application, ultrasonic welding), final assembly, hardware installation, functional testing, retail packaging (foam inserts, printed boxes, instruction cards), and drop-ship fulfillment. Ask about our turnkey programs for YC startups and crowdfunding campaigns.
What is your capability on thin-wall aluminum unibody?
Minimum wall thickness: 0.8 mm on 6061-T6 with careful fixturing, 1.0 mm for production repeatability. For laptop-style thin unibody enclosures, we combine high-speed machining (18,000 rpm spindles), vacuum fixturing, and stress-relieved stock. Surface flatness better than 0.05 mm achievable on thin panels after final bead blast.
Do you handle EMI/RFI gaskets and conductive coatings?
Yes. We install standard EMI gaskets (beryllium-copper finger stock, conductive elastomer), apply conductive paints and platings (electroless nickel, zinc plate), and machine integrated gasket grooves. For RF-sensitive enclosures we can partner on Faraday-caged assemblies.
Can you match Pantone or custom brand colors?
Yes. Anodize dye matching within Pantone tolerances for most colors. Powder coating and wet paint offer precise Pantone/RAL matching. Custom colors require 2–3 sample iterations for approval. Allow one extra week for color approval on first production runs.
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