From R&D prototype to 10,000-unit production run.
Battery pack hardware, sensor housings, transmission prototypes, production jigs and fixtures. PPAP documentation on request. IATF 16949-aligned workflow. Parts on your line in 14 days.
Automotive prototyping
CAD upload, engineer DFM review flags wall thickness, tolerance cost, draft angles. Feasibility confirmed within 48 h.
Automotive part families.
Battery pack enclosures
Welded aluminum battery tray assemblies, IP-rated seal channels, thermal management cold plates with internal flow channels.
Sensor housings
LiDAR, radar, camera and ultrasonic sensor bodies. O-ring sealed, EMI gasketed. Precision mounting interfaces.
Transmission prototypes
Gear prototypes, housing bodies, shift mechanism components. Hardened and ground where required.
Busbars & connectors
EV high-current busbars, battery tabs, terminal blocks. Copper C110 with nickel or silver plating for corrosion resistance.
Production jigs & fixtures
Assembly fixtures, welding jigs, go/no-go gauges, inspection fixtures. Kinematic mounting, repeatability below 0.05 mm.
Under-hood components
Fluid reservoirs, intake manifold prototypes, engine brackets. Glass-filled plastics for temperature and chemical resistance.
Interior & HMI
Dashboard bezels, HMI rings, seat hardware prototypes, steering column trim. Class-A surface finish on cosmetic parts.
Chassis & suspension
Suspension linkages, upright prototypes, control arm mock-ups for racing and motorsport customers.
Motor & power electronics
Motor housing prototypes, inverter enclosures with integrated heatsinks, EMI-shielded PCB trays.
How we work with automotive customers.
RFQ & DFM
CAD upload, engineer DFM review flags wall thickness, tolerance cost, draft angles. Feasibility confirmed within 48 h.
APQP kickoff
Control plan, PFMEA, MSA, flow diagram prepared. Gauge R&R for critical dimensions. Sample part plan agreed.
First article
Parts machined or molded, FAI performed, PPAP package compiled. Customer review and approval before production release.
Serial production
Production run with control-plan inspection, shipping with C of C, IMDS data, non-conformance tracking.
From R&D prototype to 10,000-unit producti — questions
Can you provide PPAP documentation?
Yes. PPAP packages at levels 2, 3, or 4 per AIAG PPAP 4th Edition. Standard documentation includes: design record, engineering change documents, dimensional results (CMM), material and performance test results, process FMEA, control plan, MSA, capability studies, and sample parts. Typical PPAP turnaround is 3–4 weeks after first-article approval.
Are you IATF 16949 certified?
PifyC operates under IATF 16949-aligned workflows for automotive customers, including APQP phases, FMEA, control plans, and error-proofing. Formal IATF 16949 certification is currently not held. For customers requiring an IATF-certified source, we partner with IATF-certified subcontractors on specific scopes.
What automotive lead times do you offer?
Prototype CNC parts: 3–7 business days. Sheet metal prototypes: 5–10 days. Rapid injection molded parts: 14–21 days. Production runs depend on volume and complexity — typical rapid tooling for 1,000–10,000 parts is 14 days + molding. Full PPAP-documented production: 6–8 weeks.
Do you work with major EV OEMs?
We supply prototype and pre-production parts to automotive customers globally including EV startups, Tier 1 suppliers, and race teams. Specific customer references available after NDA. We ship to customers in the US, Germany, UK, Japan, Korea, and other major automotive markets.
What automotive materials do you specialize in?
Aluminum 6061-T6 (general brackets), 7075-T6 (high-strength structural), 5052 (battery trays, chassis). Steel 4140 (shafts, drivetrains), 1018 (non-critical brackets). Stainless 304/316L (exhaust, fluid). Plastics: PA66-GF30 (under-hood), PC/ABS (interior), POM (gears), PBT (electrical). Glass-filled plastics for structural brackets.
Can you handle battery pack components?
Yes, a significant EV workstream. CNC machined aluminum battery trays and cold plates, sheet metal pack enclosures with TIG-welded joints, injection molded cell holders (glass-filled PA66, ABS-FR), busbar fabrication (OFC copper with nickel plating), and thermal management components. Pressure-tested water-cooled plates on request.
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No minimum quantity, free DFM feedback from a senior manufacturing engineer, and an NDA signed before file review on request.