5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions

Industry · Lighting

LED fixtures. Architectural lighting. Thermal + cosmetic.

Q: LED thermal management fundamentals?

LED life is directly related to junction temperature. Each 10°C increase halves LED life. Thermal management: LED mounted to metal-core PCB, MCPCB bonded to heat sink, heat sink designed for adequate convective cooling. Manufacturing: precision flatness on heat sink mating surface for thermal contact, precision mounting holes for PCB. For high-power LEDs, integrated heat pipe or liquid cooling. Our fixture designs optimized for LED thermal performance.

Q: Architectural finishes?

Architectural lighting demands premium finish quality. Typical: Type II anodize in architectural colors (bronze, black, white), powder coat in designer colors with Pantone matching, premium coatings for outdoor UV resistance (20+ year warranty), anti-fingerprint coatings on touch-accessible surfaces. Cosmetic inspection per architectural standards.

Q: Street lighting durability?

Street lighting 20-25 year service life outdoors. Requirements: IP66 sealing (dust + powerful water spray), UV-stable powder coat (20-year warranty), corrosion resistance for coastal/industrial environments, tamper resistance (stainless fasteners, security-head screws), vibration resistance (wind, traffic). Design accommodates field maintenance access.

Q: Production volumes for lighting?

Lighting industry is high-volume. Street lighting: 10,000-100,000 per year per product line. Commercial luminaires: 50,000-500,000 per year. LED heat sinks often produced by extrusion (thousands per hour) with CNC finishing. For specialty and architectural lighting, CNC economic at moderate volumes (500-10,000 per year).

Q: IP rating considerations?

Indoor lighting: IP20-44 typical. Outdoor commercial: IP65-66. Wet area (car wash, pool): IP67-68. Food processing: IP69K (high-pressure, high-temperature washdown). Achieving higher IP ratings requires: compression gaskets, sealed fasteners, IP-rated cable glands, design integrity. Our DFM for IP-rated fixtures validates seal integrity.

Q: Typical lighting program lead times?

Lighting industry programs: 6-18 months typical product development. Manufacturing lead times: 4-8 weeks for prototype and low-volume, 6-12 weeks for production setup and ramp. Seasonal demand — lighting projects often have major installation windows requiring coordinated delivery. Standing orders with steady monthly delivery common for high-volume products.

CNC manufacturing for lighting industry. LED fixtures, commercial luminaires, architectural lighting, street and roadway lighting, stage and studio lighting. Thermal management is critical for LED life, combined with cosmetic excellence for architectural applications.

Email an RFQ WhatsApp us All industries

Electronics & semiconductorWuxi, ChinaMOQ 1 partDFM review included

Technical plate for LED fixtures. Architectural lighting. Thermal + cosmetic.

How we run it

Industry lighting

Lighting spans many applications — each with specific thermal, optical, and cosmetic requirements.

3-7 daysTypical lead time

MOQ 1No minimum quantity

<4 hQuote response

ISO 9001Quality system

01 · Lighting applications

Lighting categories.

LED luminaire heat sinks

Heat sinks for LED cooling. Extruded profile + CNC features. Integrated with fixture housing for thermal performance.

Architectural fixtures

Architectural lighting — interior, facade, landscape lighting. Premium cosmetic finishes.

Street & roadway lighting

Municipal street lighting — weather-sealed IP66, UV-stable finishes, tamper-resistant construction.

Stage/studio lighting

Theatrical and TV studio lighting. Matte black finishes, precision optics mounting.

Track lighting

Commercial and residential track lighting systems.

Retail display

Retail display lighting — point lighting, accent lighting, case lighting.

Sports lighting

Sports venue lighting — stadium and arena fixtures, weather-sealed.

Horticultural lighting

LED grow lights for indoor agriculture. Integrated thermal management.

Marine & hazardous

Marine lighting (saltwater), explosion-proof lighting (hazardous areas).

Lighting spans many applications — each with specific thermal, optical, and cosmetic requirements.

02 · Lighting customers

Lighting customers we serve.

Major luminaire OEMs

Acuity Brands, Signify (Philips Lighting), Cooper Lighting supply chain

Architectural lighting

Architectural lighting manufacturers — ERCO, iGuzzini, Zumtobel

LED module makers

LED module and component manufacturers

Street lighting

Street lighting manufacturers — major municipal lighting suppliers

Stage lighting

Martin, ETC, Clay Paky theatrical lighting manufacturers

Retail lighting

Retail display lighting manufacturers

Horticultural

Horticultural LED manufacturers (Fluence, Heliospectra, Gavita)

Premium residential

High-end residential lighting brands

Automotive lighting

Automotive lighting supply chain — headlight and signal manufacturers

Get an instant quote

Send your CAD — we reply with detailed pricing, lead time, and DFM feedback within 4 working hours.

Talk to an engineer

WhatsApp our team directly. Most messages answered within 12 minutes during work hours.

Explore all services

CNC, 3D printing, injection molding, sheet metal, casting, finishing — one quality system, one partner.

FAQ

LED fixtures — questions

LED thermal management fundamentals?

LED life is directly related to junction temperature. Each 10°C increase halves LED life. Thermal management: LED mounted to metal-core PCB, MCPCB bonded to heat sink, heat sink designed for adequate convective cooling. Manufacturing: precision flatness on heat sink mating surface for thermal contact, precision mounting holes for PCB. For high-power LEDs, integrated heat pipe or liquid cooling. Our fixture designs optimized for LED thermal performance.

Architectural finishes?

Architectural lighting demands premium finish quality. Typical: Type II anodize in architectural colors (bronze, black, white), powder coat in designer colors with Pantone matching, premium coatings for outdoor UV resistance (20+ year warranty), anti-fingerprint coatings on touch-accessible surfaces. Cosmetic inspection per architectural standards.

Street lighting durability?

Street lighting 20-25 year service life outdoors. Requirements: IP66 sealing (dust + powerful water spray), UV-stable powder coat (20-year warranty), corrosion resistance for coastal/industrial environments, tamper resistance (stainless fasteners, security-head screws), vibration resistance (wind, traffic). Design accommodates field maintenance access.

Production volumes for lighting?

Lighting industry is high-volume. Street lighting: 10,000-100,000 per year per product line. Commercial luminaires: 50,000-500,000 per year. LED heat sinks often produced by extrusion (thousands per hour) with CNC finishing. For specialty and architectural lighting, CNC economic at moderate volumes (500-10,000 per year).

IP rating considerations?

Indoor lighting: IP20-44 typical. Outdoor commercial: IP65-66. Wet area (car wash, pool): IP67-68. Food processing: IP69K (high-pressure, high-temperature washdown). Achieving higher IP ratings requires: compression gaskets, sealed fasteners, IP-rated cable glands, design integrity. Our DFM for IP-rated fixtures validates seal integrity.

Typical lighting program lead times?

Lighting industry programs: 6-18 months typical product development. Manufacturing lead times: 4-8 weeks for prototype and low-volume, 6-12 weeks for production setup and ramp. Seasonal demand — lighting projects often have major installation windows requiring coordinated delivery. Standing orders with steady monthly delivery common for high-volume products.

Keep reading

PifyC

Send a CAD file. Get an engineering-reviewed quote.

No minimum quantity, free DFM feedback from a senior manufacturing engineer, and an NDA signed before file review on request.

Email the RFQ WhatsApp the team How quoting works