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5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions
Service · Prototype to Production

Same supplier. Prototype → production. Faster launch.

Single-source manufacturing through complete product lifecycle: prototype → functional validation → pilot production → mass production. Reduces supplier qualification time, maintains quality consistency, eliminates technology transfer risk between suppliers.

Programme servicesWuxi, ChinaMOQ 1 partDFM review included
Technical plate for Same supplier. Prototype → production. Faster launch.
How we run it

Prototype to production

Single supplier through all stages eliminates qualification time and quality variation between suppliers. Especially valuable for regulated industries.

3-7 daysTypical lead time
MOQ 1No minimum quantity
<4 hQuote response
ISO 9001Quality system
01 · Manufacturing stages

Lifecycle stages we support.

Concept prototypes

Initial concept validation. SLA or MJF 3D printing for visual + functional review. Lead time 2-5 days. Cost: low.

Functional prototypes

Functional validation in production-like material. CNC machining of metal/plastic parts. Lead time 1-3 weeks. Cost: moderate.

Engineering verification

Engineering verification testing (EVT) — mechanical, environmental, regulatory testing. Multiple iterations expected. Lead time 3-6 weeks per iteration.

Design verification

Design verification testing (DVT) — production-representative samples. Often using pre-production tooling or representative process.

Pilot production

Pilot production for market validation, regulatory samples, beta testing. Often using rapid tooling or transitional process.

Production ramp

Production launch ramp. Scaling from pilot to commercial production. Quality stabilization, process optimization.

Sustained production

Ongoing production at commercial scale. Continuous improvement, cost optimization, quality maintenance.

Engineering changes

Design changes during production — managed through ECN process with appropriate validation.

End-of-life

End-of-life support — last-time buy quantities, transition to replacement product, service spares.

Single supplier through all stages eliminates qualification time and quality variation between suppliers. Especially valuable for regulated industries.

02 · Lifecycle benefits

Single-source advantages.

No re-qualification

Same supplier means no re-qualification at each stage

Quality consistency

Same quality team, same processes, predictable results

DFM continuity

DFM lessons from each stage applied to next

Tool / fixture continuity

Tooling investments build on each other through stages

Documentation continuity

Single documentation chain from prototype through production

Supplier relationship

Long-term relationship — cost optimization, problem solving

Faster launch

Eliminate supplier transition delays

Reduced risk

Known supplier reduces production launch risk

Cost optimization

Volume scaling justifies process improvements over time

Get an instant quote

Send your CAD — we reply with detailed pricing, lead time, and DFM feedback within 4 working hours.

Talk to an engineer

WhatsApp our team directly. Most messages answered within 12 minutes during work hours.

Explore all services

CNC, 3D printing, injection molding, sheet metal, casting, finishing — one quality system, one partner.

FAQ

Same supplier — questions

When should I commit to single-source?

Single-source most valuable when: (1) Regulatory pathway expected (medical, aerospace) — supplier change requires re-qualification. (2) Production volumes will exceed 1000-5000 units. (3) Long product life (3+ years). (4) Complex parts where supplier learning matters. For simple commodity parts or short product runs, multiple suppliers may be appropriate. For complex products with long lifecycle, single-source through PifyC valuable.

How does pricing work across stages?

Pricing scales with volume — prototype prices reflect setup overhead and small quantities. Production prices reflect amortization over volume and process efficiencies. Typical pricing: prototype $200-2000 per unit, production $20-200 per unit (10× reduction common). Customer not locked into prototype pricing — prices renegotiated for production volumes. Transparent cost structure — customer sees how pricing changes with volume.

Can I take prototype to other supplier for production?

Yes — customer always free to take design elsewhere. We do not lock customers into our supply chain. However: (1) Re-qualification at new supplier costs time and money. (2) New supplier has learning curve. (3) Tooling investments stay with original supplier. (4) DFM lessons learned with us must be transferred. Most customers find it more cost-effective to continue with original supplier through production. Decision is customer's.

What if production volumes don't materialize?

Common reality — many products have lower production volumes than projected. We handle this gracefully: (1) Production volumes adjusted as actual demand develops. (2) Tooling investments recovered through volume buildup if possible. (3) Per-unit pricing adjusted as volumes settle. (4) End-of-life buys supported. We commit to long-term relationship even if volumes are smaller than expected.

Engineering change management?

Production ECNs (Engineering Change Notices) handled through standard process: (1) Customer notifies of change. (2) We assess impact (cost, schedule, validation needed). (3) Customer approves cost/schedule impact. (4) Implementation per agreed schedule. (5) Validation per customer requirement (FAI re-execution if needed). (6) Production transition managed for inventory consumption. Standard process protects both parties through change.

End-of-life support?

For products approaching end-of-life: (1) Last-time-buy quantity coordinated. (2) Specific spares production for warranty service. (3) Tool retirement or storage for future spares. (4) Documentation archive maintained per industry retention. (5) Materials sourcing for legacy production may be challenging — we work with customer through obsolescence issues. End-of-life is part of full lifecycle support.

5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions

Send a CAD file. Get an engineering-reviewed quote.

No minimum quantity, free DFM feedback from a senior manufacturing engineer, and an NDA signed before file review on request.