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5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions
Medical Device Manufacturing

Parts your regulatory affairs team will actually approve.

Biocompatible Ti-6Al-4V ELI, PEEK, 316L, USP Class VI resins. Clean handling, passivated and electropolished surfaces, documented material traceability. ISO 13485-aligned workflow.

Medical & life scienceWuxi, ChinaMOQ 1 partDFM review included
Technical plate for Parts your regulatory affairs team will actually approve.
How we run it

Medical device prototyping

One engineer owns the job from quote to dock: DFM review before cutting, inspection through the run, and an inspection report in the box.

3-7 daysTypical lead time
MOQ 1No minimum quantity
<4 hQuote response
ISO 9001Quality system
01 · Medical applications

Where PifyC parts ship in healthcare.

Surgical instruments

Hand-held surgical tools, retractors, forceps, bone plates. Passivated and electropolished to medical cosmetic standards.

Diagnostic housings

IVD instrument enclosures, benchtop diagnostic chassis, portable health monitor housings. Anodized, EMI-gasketed.

Implant trial components

Pre-clinical implant trials, fitting cases, spine and orthopedic development prototypes. Not for terminal implantation.

Microfluidic chip frames

Transparent manifolds, chip holders, PCR plate hardware. Optical-grade finishes on PMMA and COC.

Dental prototypes

Dental aligner molds, surgical guides, crown and bridge trials. Class VI biocompatible resin, printed at 50 µm.

Medical robotics

Surgical robot arm brackets, end-effector housings, haptic feedback components. Weight-optimized.

Drug delivery

Syringe driver housings, peristaltic pump components, inhaler trial parts, medical reservoir caps.

Wearable devices

Biocompatible polymer enclosures for wearable sensors, pulse oximeters, continuous monitors. Ultrasonic welded.

Lab equipment

Centrifuge rotors, analyzer chassis, pipette tips machined prototypes, lab automation fixtures.

02 · Medical materials

Biocompatible & medical-grade.

Metals

Polymers

FAQ

Parts your regulatory affairs team will ac — questions

Is PifyC ISO 13485 certified?

We operate under ISO 13485-aligned workflows including design controls, document control, non-conforming product handling, and CAPA procedures, but the formal ISO 13485 certificate is pending audit. For customers requiring certified suppliers, we partner with ISO 13485 certified subcontractors on specific project scopes. ISO 9001:2015 formally certified.

What medical-grade materials can you machine or print?

Metals: Ti-6Al-4V (Grade 5, Grade 23 ELI), 316L stainless steel, CoCrMo (cobalt chrome), Nitinol (shape memory). Polymers: PEEK (USP Class VI), PEEK-CFR (carbon reinforced), Ultem 1010 (USP Class VI), Radel (PPSU), medical-grade silicone, implantable PLA/PGA. Resins: Formlabs BioMed Clear (USP Class VI), Dental LT Clear (Class IIa).

Do you sign Quality Agreements with medical customers?

Yes. We review and sign customer Quality Agreements (QAs), Supplier Quality Agreements (SQAs), and Product-Specific Quality Requirements. Typical review cycle 5–10 business days through our QA department. Our standard medical QA template is available on request.

Can you handle parts in cleanroom conditions?

Final cleaning, packaging and inspection of medical parts can be performed in our ISO 8 (Class 100,000) clean area. For more stringent environments (ISO 7 / Class 10,000 or better), we partner with certified medical contract manufacturers for the terminal cleaning and packaging steps.

What surface treatments do you offer for medical parts?

316L passivation per ASTM A967, citric or nitric acid protocols, verified by copper sulfate test. Electropolishing for implantable stainless and Nitinol. Titanium anodizing (Type II decorative, Type III wear-resistant) — anodized colors for surgical instrument color coding. Glass bead blast for matte medical cosmetic. Ultrasonic cleaning, IPA rinse, HEPA-filtered drying.

Do you have experience with implantable devices?

Yes, for trial and development builds. Ti-6Al-4V ELI and PEEK implant prototypes are a regular workstream. For commercially distributed implants requiring regulatory-cleared suppliers, we work alongside customer-nominated sterilization and final-packaging partners. We do not perform terminal sterilization in-house.

What biocompatibility testing can you reference?

Materials we work with carry standard biocompatibility qualifications. PEEK, Ultem 1010, BioMed Clear resin: USP Class VI tested. Ti Grade 23, CoCr: ISO 10993-5 cytotoxicity and ISO 10993-10 sensitization verified by mill. Final device biocompatibility testing remains the customer's responsibility per ISO 10993 series.

5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions

Send a CAD file. Get an engineering-reviewed quote.

No minimum quantity, free DFM feedback from a senior manufacturing engineer, and an NDA signed before file review on request.