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5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions
Nylon · Polyamide

Tough. Wear-resistant. The default for mechanical plastic parts.

PA6 for general wear. PA66 for higher temperature. PA66-GF30 for structural strength that approaches aluminum at 1/6 the weight. Machinable, moldable, and 3D printable — nylon covers more applications than any other engineering plastic.

Engineering plasticsWuxi, ChinaMOQ 1 partDFM review included
Technical plate for Tough. Wear-resistant. The default for mechanical plastic pa

At a glance

Density
1.14 g/cc
Tensile strength
80 MPa
Flexural modulus
2.8 GPa
Elongation
60 %
HDT (0.45 MPa)
200 °C
Tg
50 °C
Continuous service
100 °C
Water absorption
2.8 %
Nylon · Polyamide

Key data

Density
1.14 g/cc
Tensile strength
80 MPa
Flexural modulus
2.8 GPa
Elongation
60 %
HDT (0.45 MPa)
200 °C
Tg
50 °C
Continuous service
100 °C
Water absorption
2.8 %
01 · Grades & variants

Nylon grades.

PA6 (Nylon 6)

Cast nylon or extruded. Good wear resistance, impact, machinability. Default for gears, bushings, cams, wear strips. Less temperature tolerance than PA66.

PA66 (Nylon 6/6)

Higher crystallinity than PA6 — 30 °C higher HDT, stiffer, better wear. Premium general-purpose nylon. Automotive, industrial, consumer.

PA66-GF30

30% glass fiber reinforced. Tensile 150 MPa (2× unfilled). Flexural modulus 9 GPa (3× unfilled). Structural brackets, automotive under-hood, tool housings.

PA12 (Nylon 12)

Lower water absorption than PA6/66. Standard for SLS and MJF 3D printing. Production-grade for aerospace ducts, medical housings.

PA6-CF / PA66-CF

10–30% carbon fiber. Higher stiffness than glass-filled at lower weight. Aerospace, robotics, racing components.

MDS-filled Nylon

MoS2 filled nylon (Nylatron GS). Low-friction bearings, cams, sliding parts running without grease.

Four main nylon variants cover most industrial applications. The choice depends on mechanical requirements, temperature, and cost.

02 · Why this material

When nylon excels.

Wear resistance

Self-lubricating surface, low friction against metal and itself. Ideal for gears, bushings, guides, and sliding parts.

Impact strength

Tough under shock loading. Notched Izod 55 J/m unfilled, 90 J/m for toughened grades. Better drop survival than most plastics.

Chemical resistance

Resists oils, fuels, solvents, most acids and bases. Standard for under-hood automotive, fluid handling.

Glass-filled strength

PA66-GF30 at 150 MPa tensile approaches aluminum. Structural brackets, automotive intake manifolds, tool housings.

Nylon dominates four scenarios where cheaper plastics fail and more expensive plastics are overspecified. Its balance of properties makes it the workhorse engineering plastic.

03 · Applications

Nylon applications.

Gears & sprockets

Cast PA6 or injection PA66 — quiet, self-lubricating

Bushings & bearings

Low-friction dry-running (Nylatron GS with MDS filler)

Cams & linkages

PA66 precision mechanical — dimensionally stable

Automotive under-hood

PA66-GF30 intake manifolds, reservoirs, brackets

Industrial wear parts

Conveyor guides, wear strips, chain tensioners

Tool housings

Power tool body shells, glass-filled for stiffness

Aerospace ducts

MJF 3D printed PA12 ducting for cabin ventilation

Cable ties & management

High-strength nylon 6/6 cable clamps and ties

Fasteners

Nylon washers, spacers, nylock nuts, insulating bushings

04 · Finishing

Nylon finishing.

As-machined

Typical Ra 1.6 µm. Visible tool marks normal. Color depends on grade (natural off-white, black for heat-stabilized).

Bead blasted

Matte uniform finish. Pre-dyeing step.

Dyed

Cast nylon accepts heat-set dyes in black, blue, red. Color throughout part, not surface only.

Stress-relieved

Post-machining anneal (oven 120 °C) relieves stress for tight-tolerance applications.

Laser marked

Excellent contrast on light nylon. Standard for serial numbers, branding.

Pad printed

For logos on dark injection-molded parts. Limited on cast nylon.

Machined smooth

Ra 0.4 µm achievable on finish pass — adequate for most bearing surfaces.

Impregnated

Oil or grease impregnation for self-lubricating bearings.

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FAQ

Tough — questions

Why does nylon absorb so much water?

Nylon chains contain polar amide groups that hydrogen-bond with water. PA6 and PA66 absorb 2–3% water at equilibrium (saturated humidity), which plasticizes the polymer: parts swell ~0.5–1% dimensionally, become 30% stronger in impact but 30% less stiff. For tight-tolerance applications, condition nylon to use-humidity before final machining. For dimensionally stable applications, use PA12 (0.3% water) or Delrin (0.2% water).

PA6 vs PA66 — which is better?

PA66 has higher crystallinity and therefore: 30 °C higher HDT (200 vs 170 °C), 20% higher tensile, better wear resistance, better dimensional stability. PA6 has: higher impact toughness, better moldability, lower cost (~1/5), available as large cast shapes. For most industrial machined parts, PA66. For impact-critical or large castings, PA6.

Is nylon food-safe?

FDA-compliant nylon grades exist (PA6 and PA66 with FDA 21 CFR 177.1500 compliance) for food contact. Standard industrial nylon is not automatically food-safe. Specify food-grade explicitly for food processing equipment, kitchen tools, or beverage handling. For medical contact, use USP Class VI grades or consult our QA team.

Can nylon be welded?

Yes. Ultrasonic welding, vibration welding, hot-plate welding, and spin welding all work well on nylon. Adhesive bonding is more challenging — nylon's crystalline structure resists most adhesives, requiring surface treatment (flame, plasma, or chemical etch) before using epoxy or cyanoacrylate.

What is the strongest nylon available?

PA66 with 50% glass fiber (PA66-GF50) can reach 200 MPa tensile strength. Carbon-fiber-filled PA66 (PA66-CF30) reaches 250 MPa with lower density than glass. For extreme strength-to-weight, consider PEEK-CF30 at 220 MPa and higher temperature service — but at 15× the cost.

5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions

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