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5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions
DFM Guide · Turn-Mill

Combined operations. One setup. Turn-mill efficiency.

Turn-mill machines combine CNC turning with live-tool milling. Cross-holes, flats, slots, hex features added without separate setup. Specific design considerations apply.

Design for manufacturingWuxi, ChinaMOQ 1 partDFM review included

Key principles.

Cross-features

Live tools cut cross-holes, flats, slots on rotating workpiece. Single setup completes parts.

Off-center features

Y-axis turn-mill enables off-center features impossible on standard lathes.

Backside machining

Sub-spindle picks up part for backside machining — both ends complete.

Continuous production

Bar-fed turn-mill runs unattended. Production volumes 200+ economical.

Single setup

One-setup machining preserves tolerance vs separate operations.

Round bar stock

Best for bar-stock material. Square/rectangle requires turning fixtures.

FAQ

Parts needing both turning (round geometry) and milling (cross-features) features. Single setup vs 2-3 separate setups dramatically reduces cost and improves tolerance.

True 3D milling on rotating parts. Off-center holes, complex 3D features. Premium over standard live-tool turn-mill.

Eliminates secondary operation for backside features. Both ends of part complete in single machine cycle.

Bar feeders enable unattended production. Lights-out machining with 200+ bar capacity. Per-piece cost drops significantly.

Bar stock material economical. Casting blanks need fixturing. Plate/forged stock typically not turn-mill candidate.

Standard turn-mill ±0.025 mm. Y-axis turn-mill ±0.025 mm. Tighter for ground bores or post-machined critical features.

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5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions

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No minimum quantity, free DFM feedback from a senior manufacturing engineer, and an NDA signed before file review on request.